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Zongshen Motorcycle Production Profile

The Company now has 7 motorcycle assembly lines and test lines, which can produce kinds of motorcycles of 50CC - 250CC, including street motorcycle, cub motorcycles, off-road motorcycle, scooter and chopper etc. The annual output of motorcycle is 2 million.

 

The Company has workshops of assembly, stamp welding, injection, painting, harness and seat cushion etc. It is supported by Zongshen Power Machinery Co., Ltd. with annual output of 4 million motorcycle engines and professional transportation company responsible for logistics. It also has over 200 manufacturers of motorcycle spare parts for supporting services. Guided by the idea of lean management and sophisticated manufacture, Zongshen Motorcycle can ensure timely delivery of products with proper quantity and quality to users in China.

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Quality Management Section Information


I. Management guideline
1. Quality guideline: focusing on prevention, controlling the process, continuously making improvement and striving for superiority.
2. Guideline for environmental and occupational-health safety management: reducing energy consumption, preventing pollution, mitigating risks, ensuring health and safety, following laws and continuously making improvement.

II. Management target
1. Quality goal:
●Medium term goal (3 years) on the rate of disqualified marketing parts: annually down 30%;
●Medium term goal (3 years) on clients’ satisfaction: annually up 5%;
2. Goal on environmental and occupational-health safety management:
● Reducing energy consumption: The consumption of water, electricity and materials decreases according to the controlled rate;
● Pollutant control: The noise level is within the range as regulated (in conformity with the standard), and the pollutant control reaches the national standard;
●Control of dangerous chemicals: No such accidents as explosion, poisoning or leakage happen;
●No person all within a whole year suffers from occupational disease, no major safety accidents or fires occur.

III. Construction of management system
Zongshen Motorcycle attaches great importance to the construction of the management system. It is the first in this industry to introduce the ISO9000 quality management system. In 2006, Zongshen Motorcycle introduced the ISO14001 environment management system and the OHSAS18001 occupational health safety management system and integrated the ISO9001, the ISO14001 and the OHSAS18001 systems, thus establishing an integrated management platform.

System title

First certificated in

Certified by

Certification range

ISO9000  quality management system

October 2006

CQC

Design, production and service of motorcycles, electrical bikes and parts

ISO14001environment management system

October 2006

CQC

Design, production and service of motorcycles, electrical bikes and parts

OHSAS18001 occupational health safety management system

October 2006

CQC

Design, production and service of motorcycles, electrical bikes and parts

ISO/TS16949

March 2008

SGS

Production and service of motorcycle coverings, air filters and automobile plastic air intake manifold

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TQM total quality management